Advanced CNC Machining and Precision Assembly in Wichita, KS

At DL Dynamic, we provide vertically integrated manufacturing services for high-tolerance parts and assemblies used in Aerospace, Defense, Energy, and Industrial systems. Our capabilities are designed to meet the strict quality standards, accelerate production timelines, and deliver complex components that meet or exceed performance expectations. 

With a 28,536 sq. ft. facility and over 150 years of combined aerospace manufacturing experience, DL Dynamic combines advanced machining technology with deep technical expertise to support everything from prototypes to full-scale production.  

Machining Capabilities

Our facility is equipped for high-precision, high-complexity machining. We support both high-mix, low-volume production and ongoing production contracts with the following capabilities: 

  • 5-Axis CNC Milling (up to 187”) – Ideal for machining large structural components and complex geometries with minimal repositioning. 
  • Precision CNC Turning – Producing cylindrical parts with tight tolerances for demanding aerospace and mechanical applications. 
  • Manual Milling and Turning – Used for support operations, prototyping, or specialty modifications where CNC is not required. 
  • Reverse Engineering – Reconstructing legacy or undocumented parts using digital modeling and scanning to restore original performance and fit. 

Our machine floor supports machining of aluminum, stainless steel, titanium, Inconel, and other aerospace-grade materials.  

Forming and Fabrication

DL Dynamic offers a wide range of forming and fabrication services, tailored for structural and aerospace components: 

  • Hydroforming – Precision forming using fluid pressure to create complex contours without material thinning. 
  • Water Forming – Used for lightweight parts with intricate, curved surfaces. 
  • Stretch Forming – Includes Bat Wing and Skin Stretch processes for shaping large panels and structural skins. 
  • Welding – Certified TIG, MIG, and Inconel welding to meet performance and durability standards in mission-critical environments. 

Assembly Capabilities

We build a wide range of subassemblies and finished products, engineered for tight integration and long-term durability: 

  • Electro-Mechanical Assemblies – Combining wiring, mechanical components, sensors, and housings in single-system builds. 
  • Tube and Duct Assemblies – Assembled and tested to meet airflow, pressure, and temperature specifications. 
  • Interior and Exterior Aircraft Lighting – FAA-compliant lighting built for performance, visibility, and regulatory adherence. 
  • PMA Assemblies – FAA-approved parts manufactured with full traceability, meeting all documentation and quality requirements. 
  • Large-Scale Structural Assemblies – Designed and built for airframes, support systems, and ground-based platforms. 

CNC Milling and Production Equipment

CNC

CNC Turning

CNC MULTI-AXIS MILLING

11 CNC Mills. 82 x 30 x 25 Max Capacity

17 CNC Lathes. 8 x 2 Max Capacity

11 Lathes, CNC 1.125” Max Bar, 6” Max Chuck

1 Lathe, CNC, 1.5625” Max Bar, 40” Bar Feeder

1 Lathes, CNC 1.5625” Max Bar

6 Lathes, CNC, 2.5625” Max Bar, 40” Bar Feeder

1 Lathes, CNC 2.5625” Max Bar

3 Mills, CNC    15” X 15” X 15”

2 Mills, CNC    30” X 16” X 20”

2 Mills, CNC     36” X 16” X 16”

2 Mills, CNC    40” X 20” X 20”

1 Mill, CNC    50” X 20” X 28"

Manual Turning

Manual Mills

Honing

10 Lathes, Conventional

1 Lathe Conventional, DSN

5 Mills, Conventional 36” X 9”

1 Horizontal Mill, Conventional, 45” X 9”

2 Hone Machines, Horizontal  .053” –  6”

Broaching

Saws

Drilling/Reaming

1 Broach Machine #3, up to 3”

1 Horizontal Band Saw 8” X 8”

2 Horizontal Band Saws  16” X 10”

1 Chop Saw 10”

3 Vertical Band Saws

2 Table Saw, 10”

3 Drill Presses

Sheet Metal

Inspection Department

Miscellaneous Equipment

1 Break Press, Manual   48” wide

Shear, Manual     48” wide

CMM, Rockwell, Conductivity, Comparator, etc.

Fully Equipped Assembly Department

3 Horizon Broach

2 Sunnen Hones

Brake – 48

Shear

Welders

Multiple Drill Presses

Stock Large Inventory of Raw Materials

Bar Stock and Many Extrusions

Software and Inspection

Our engineering and production teams use industry-standard software for part programming, simulation, and verification.  

  • CATIA – 3D CAD/CAM/CAE software for complex design and multi-axis machining. 
  • Mastercam – Toolpath generation for precise control of CNC operations. 
  • GIBBSCAM – Streamlined machining for complex parts and high-mix jobs. 
  • Reverse Engineering Tools – Scanning and digital reconstruction for part replication and design improvement. 

We implement rigorous in-process and final inspections to ensure compliance with AS9100D quality standards and customer-specific specs. DL Dynamic is AS9100D approved.

Facility Overview

Located in Wichita, Kansas, our 28,536 sq. ft. facility supports high-complexity part manufacturing and scalable contract production. Our vertically integrated approach allows us to manage CNC machining, forming, welding, and assembly under one roof, resulting in faster lead times, tighter quality control, and reduced overhead for our clients.  

Certifications and Compliance

DL Dynamic maintains the following certifications and registrations: 

  • AS9100D Registered – Certified quality management system for aerospace manufacturing 
  • FAA Part 145 – Certified repair station for flight-critical components 
  • CAGE Codes – 1WC59 and 33228 
  • NAICS Codes – Including 332710 (machine shops), 336413 (aerospace parts), and others covering electronics, assembly, and repair 
View Full Certifications list

Partner with DL Dynamic

Let our passion for precision and commitment to innovation help bring your next project to life. DL Dynamic is equipped to deliver one-off prototypes, short-run production, and high-volume assemblies with the same attention to detail and quality at every stage. 

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